Production falls below target
Output is below plan, but the cause may be spread across downtime, machine performance, maintenance events and operator activity. Finding the root cause takes time.
See problems as they develop. Act before they become costly.
VIDIM brings machine data, operator activity and historical performance together, so teams can see how the plant is performing — and spot what needs attention.
Track trends, detect anomalies and investigate what changed. Use the same connected data to generate consistent reports — without exports, copy-paste and manual reconciliation.
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Small deviations can become expensive problems
Many plant issues develop gradually, making them difficult to spot before they affect output, quality, costs or reliability.
Equipment deteriorates unnoticed
Changes in temperature, vibration, pressure or recurring downtime can reveal equipment deterioration before a failure occurs. Issues are found too late to prevent avoidable downtime.
Energy is wasted
Machines and auxiliary equipment can keep consuming power while idle, waiting or running without producing value. The waste often goes unnoticed.
Process conditions drift
Temperature, pressure, speed, flow and other critical parameters can drift outside acceptable ranges, affecting product quality, damaging equipment or compromising an entire batch.
And when something goes wrong, finding out why takes longer because:
Plant data is fragmented
Machine signals, PLC/SCADA data, meter readings and operator records often sit in separate systems and files. Maintenance teams spend time collecting and reconciling information before they can investigate.
Diagnostics start without context
A fault may show what happened, but not why. Maintenance teams must reconstruct the surrounding machine, process and operational context before they can identify the cause.
See what is happening and why
VIDIM brings machine data and operational context together, so plant performance can be understood in one place. Monitor the indicators that matter, spot deviations as they develop and compare data over time to understand what changed. Get answers to questions such as:
- Why did production fall below target?
- Which assets are driving the most downtime?
- Is this equipment deteriorating over time?
- Where are we consuming energy without producing?
- When did this process start drifting and what changed around it?
Turn plant signals into operational context
Connect trends and machine conditions with maintenance, events and operator activity to understand what was happening around a change.
Maintain equipment when it needs it
Use condition, usage and trends to adjust maintenance timing and identify developing issues before they become more serious.
Reduce energy waste
Identify balers, compressors and other energy-intensive equipment consuming power while idle, and uncover opportunities to reduce operating costs.
Find causes faster
Overlay trends, peaks, alarms, events and maintenance history to narrow the search for causes and focus the investigation.
Automate reporting
Generate consistent reports from connected data without repeatedly exporting, copying and reconciling information. Keep the source information traceable.
Connect the data. See the change. Understand the context.
VIDIM connects machine and operational data, keeps it in context and turns it into information teams can monitor, investigate, act on and report from.
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Connect
Bring machine signals, PLC/SCADA data, meter readings, laboratory results and operator-collected data into one connected operational view.
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Monitor
See live status, KPIs and historical trends. Spot deviations, recurring patterns and slow drift that need attention.
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Understand
Align machine data, events, maintenance and operator activity on the same timeline to understand what changed together and narrow the search for causes.
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Act
Alert the right people and turn findings into maintenance or operational action.
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Report
Generate specific or recurring operational and compliance reports from the same connected data used to monitor the plant.
Connect the data you already have
VIDIM connects to existing plant equipment, automation systems, sensors, software and operator-collected data — and can add sensing where information is not yet available.
Existing Plant Equipment, Machinery & Automation Systems
Machines · PLC · SCADA · DCS · Vehicles · Meters · Existing sensors
Software & Systems
ERP · Maintenance Systems · Laboratory Systems · Analytical Tools
Extend the capabilities
VIDIM can extend existing plant data with information collected by operators through the VIDIM mobile app or with additional VIDIM sensors where needed.
Operator & field data
Inspections · Readings · Samples · Notes · Photos
Available Sensors
Temperature / Humidity · Vibration · Current draw · Smart Camera
Connectivity
OPC UA · MQTT · APIs · Proprietary Equipment Interfaces
Bring any operational data into the same view
Use the same connected data to monitor performance, investigate changes, support compliance, trigger action and report consistently across the operation. Compare performance across sites, assets and processes using consistent KPIs and historical data.
Live & historical monitoring
See what is happening now and how performance has changed over time — by asset, process, area or site.
Trend & drift analysis
Explore long-term trends, short peaks and recurring deviations to spot changes that deserve attention.
Data correlation & context
Align machine variables, events, maintenance and operator activity to see what changed together and narrow the search for causes.
Alerts & Action
Notify the right people when values or patterns require attention and trigger follow-up actions where supported.
Automated reporting
Generate recurring operational and compliance reports from connected data, without repeated exports and manual reconciliation.
Where monitoring creates value in waste operations
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Waste-to-energy & incineration
Track combustion, boiler, emissions and energy performance together. Correlate operating conditions with deviations to investigate issues faster and support consistent reporting.
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MRFs & PRFs
See what is reducing tonnes per operating hour by connecting throughput, line stops, equipment loads, sorting performance and energy use.
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Landfills
Spot changes in gas production, well-field performance and environmental conditions by comparing readings across zones and over time. Use the same data for recurring reporting.
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Biogas & biomethane
Track feed rate, gas production and quality, temperature, pH and upgrading performance. Spot developing process instability before it affects output.
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Composting, MBT & biological treatment
Monitor temperature, aeration, moisture, retention time and other indicators across slow biological cycles. Compare batches and spot deviations earlier.
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Leachate & wastewater treatment
Monitor flows, levels, pumps, dosing and treatment quality. Bring online, laboratory and operator data together to improve process control and simplify reporting.
From chasing data to continuous plant visibility
| Before VIDIM | With VIDIM |
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Machine and operational data is checked across separate SCADA screens, exports and spreadsheets
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Connected data is available together by asset, process, plant or site
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Maintenance relies on fixed intervals and individual judgment
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Condition, usage and trends help teams adjust maintenance timing based on actual equipment needs
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A fault may be visible, but the surrounding context is missing
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Machine data, events, maintenance and operator activity are aligned on the same timeline to help explain what changed
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Reports require manual exports, copy-paste and reconciliation
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Recurring reports are generated from the same connected machine and operator-collected data
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Operational knowledge is scattered across systems and individual experience
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Teams have access to a shared history of assets, events and plant performance
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We spot issues before they become bigger problems
“VIDIM gives us complete visibility into plant performance and helps us act before small issues become bigger problems. By tracking downtime and equipment trends over time, we can quickly identify anomalies, detect wear, and prioritize maintenance where it matters most. The result is faster decision-making, more proactive maintenance, and a more reliable plant. ”
Iren Group operates more than 50 facilities. VIDIM has been deployed across its materials recovery and plastics recycling operations since 2023.
Built to stay. Built to expand.
VIDIM is built together with the people who use it. As customers expand its use across plants, processes and applications, the platform evolves with their operational needs.
WE'RE PROUD OF OUR 100% CUSTOMER RETENTION ACROSS MORE THAN 50 PLANTS, AND OVER 8 YEARS
See what is changing. Understand why. Act earlier.
Bring machine data, operator activity, trends and reporting together in one reliable view.
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